Pallet Bar Sign

Remember this sweet pallet I scored from work? I got a lot of use out of this bad boy, making two different jewelry holders, one with knobs and one with spoon hooks.

But, what I’m about to show you is the pièce de résistance from my first-ever pallet — a BAR sign for, yes, our bar!

To make my sign, I had to demolish the pallet. I got out my handy-dandy jigsaw and cut out the middle planks to use. I decided to make my sign with four planks, and an additional plank as support along the back.

Once my pieces were cut (I cut one of the planks in half for the back), I lined them up outside and nailed them together using my nail gun. I didn’t want the edges to be perfectly even, so instead I lined up the four planks by the nail holes down the middle. This gave it a nice look.

First, I nailed the wood into the back supports from the front of the sign. Then, for added support and more nail gun fun, I flipped it over and added nails down the supports in the back.

Then, I got out my sander and sanded the edges down and the front and back down. I picked pieces with holes and knots on purpose, so I made sure to leave those spots alone.

With the sign all smoothed out, I brought it inside to begin taping out my letters. Using painters tape, I blocked out the letters “B,” “A,” and “R” at varying heights along the sign. I did this all by eye (no tracing, no stencils), which took a long time (about an hour) and a ton of patience, but was worth it in the end.

Then, I got out some of my remaining paint samples and started to fill in my letters. For the “B” I used Behr Smoky Slate, for the “A” I used Behr Contemplation, and for the “R” I used Behr Lime Light. I’ve gotten so much use out of these samples, it’s crazy! Anyway, I chose these colors so the letters would have a subtle ombre effect to them.

Once the letters were painted, I removed the tape — the paint was still wet, so the tape came off perfectly! Then, I set the sign aside to dry.

Afterward, I got out some leftover gray stain from my coffee table project and stained the entire sign. Yes, I did go over the paint. I let the stain sit for about five minutes, then wiped it off and let it dry. I came back a few hours later and gave the sign two coats of poly. I also attached heavy-duty picture hangers to the back before letting the sign dry overnight.

We hung up the sign last night right behind our bar and it fits perfectly! I’d pretend that I did that on purpose, but it was just dumb luck! Still, I’ll take it 🙂

Um yeah, I ❤ my sign. So does the hubby. Total win!

And, best part, it was totally free to make!